TYPE 2 DUCTILITY

GROUTSPLICE

Grout-Filled Coupler

Purpose-built for precast and modular construction

Standard
Cl. 3.2.8.4
Mechanism
Grout-filled sleeve with inlet/outlet ports
Bar Range
Ø16 – Ø40 mm
GROUTSPLICE mechanical rebar coupler
HK CoP 2013 Cl. 3.2.8.4
Overview

About GROUTSPLICE

GROUTSPLICE is Bosa's grout-filled mechanical coupler, purpose-engineered for precast concrete connections and Modular Integrated Construction (MIC) applications. The coupler features a larger-bore sleeve with dedicated inlet and outlet grout ports, allowing high-strength non-shrink grout to be pumped through the annular space between the rebar and the coupler sleeve. Grout overflow from the outlet port provides visual confirmation of complete fill — a critical quality assurance feature for precast connections that cannot be inspected after assembly. With nearly 60 years of grout-splice heritage in the global construction industry, GROUTSPLICE brings proven technology to Hong Kong's rapidly growing precast and MIC sector, and is now being introduced to Australia, the US, and Southeast Asia.

Dedicated inlet and outlet grout ports for visual fill confirmation
Purpose-built for precast concrete and MIC module connections
Full Type 2 ductility per HK CoP 2013 Cl. 3.2.8.4
High-strength non-shrink grout creates permanent mechanical bond
Nearly 60 years of grout-splice heritage worldwide
No bar threading required — rebar inserted directly into sleeve
Technical Data

Dimensional Specifications

All dimensions in millimetres. Weights in kilograms (approx.).

Bar SizeCoupler OD (mm)Length (mm)Weight (kg)
Ø16361200.45
Ø20421400.65
Ø25501650.95
Ø28561801.20
Ø32622001.55
Ø40762402.40

* Dimensions are nominal and subject to manufacturing tolerances. Contact Bosa for project-specific requirements.

Applications

Where to Use GROUTSPLICE

Precast Column-to-Foundation Connections

Primary application: connecting precast columns to cast-in-situ foundations using grouted sleeve connections.

Modular Integrated Construction (MIC)

Module-to-module and module-to-foundation connections in Hong Kong's growing MIC sector.

Precast Wall Panel Connections

Vertical and horizontal connections between precast wall panels in residential and commercial buildings.

Precast Beam-Column Joints

Connecting precast beams to columns where grouted sleeve connections provide the required ductility and tolerance.

Installation

Installation Procedure

1

Coupler Cast-In

GROUTSPLICE coupler is cast into the precast element during factory production. One bar is pre-threaded or pre-inserted.

2

Element Positioning

Position the precast element so the projecting rebar from the adjoining element enters the GROUTSPLICE sleeve.

3

Alignment Check

Verify the rebar is centred within the coupler sleeve and the element is plumb/level. Minimum embedment depth must be achieved.

4

Grout Injection

Pump high-strength non-shrink grout through the inlet port using a grout pump. Continue until grout flows freely from the outlet port.

5

Visual Confirmation

Grout overflow from the outlet port confirms complete fill of the annular space. Cap both ports and allow grout to cure per manufacturer specifications.

Testing

Test Requirements

Static Tensile Test
HK CoP 2013 Cl. 3.2.8.4
Bar-break at ≥ 100% fy
Cyclic Test — Stages 1–3
HK CoP 2013 Cl. 3.2.8.4
Full cyclic protocol (0.95fy, 2Ey, 5Ey)
Grout Compressive Strength
Bosa Specification
≥ 80 MPa at 28 days (non-shrink grout)
HOKLAS Batch Testing
HOKLAS
3–9 specimens per batch
Compliance

Standards & Codes

HK CoP 2013 Cl. 3.2.8.4 (Type 2 Ductility)
AC133 — Acceptance Criteria for Mechanical Connector Systems
ISO 9001:2015 — Quality Management System
Pursuing: ACI 318 (US) and AS 3600 (Australia)
Why Choose

GROUTSPLICE Advantages

Visual QA

Grout overflow from the outlet port provides instant, visual confirmation of complete fill — critical for hidden connections.

Tolerance Friendly

Larger bore sleeve accommodates construction tolerances inherent in precast element positioning.

No Bar Threading

Rebar is inserted directly into the sleeve — no CNC threading required on the projecting bar.

Proven Heritage

Nearly 60 years of grout-splice technology worldwide. Now serving Hong Kong's precast and MIC boom.

Ready to Specify GROUTSPLICE?

Contact our engineering team for project-specific guidance, technical data sheets, and quotations.